PROCESSES FOR THE MANUFACTURE OF ADHESIVE TAPE
At ATyT, we specialise in the conversion of technical adhesive tapes, offering bespoke solutions tailored to the specific requirements of each client and industrial sector. Our expertise in adhesives and experience in industrial conversion processes enable us to optimise formats, improve production efficiency and guarantee high-precision results.
We work with a wide variety of materials and substrates, transforming standard products into bespoke adhesive solutions, ready for direct integration into production processes, whether automated or manual.
Specialists in industrial adhesive converting
Our specialisation in adhesive tape converting enables us to offer a comprehensive service ranging from technical advice to the delivery of a fully customised end product. We analyse each application to select the most suitable adhesive, backing and format, ensuring maximum compatibility with the customer’s processes.
Thanks to our experience, we are able to work to very tight tolerances, ensuring consistency, repeatability and consistent quality in every production run.
Customised adhesive solutions for industry
Our focus is on developing bespoke adhesive solutions tailored to sectors such as the automotive, construction, printing, logistics and electronics industries. We work closely with our clients to understand their needs and offer products that bring real value to their processes.
At ATyT, we combine technology, expertise and precision to establish ourselves as a leader in the processing of adhesive tapes, ensuring quality, reliability and performance in every project.
CUTS IN ADHESIVE TAPE
Do you need adhesive products cut to specific dimensions to meet the requirements of your production process? Are you looking for adhesive tape of a specific width to suit a particular application, but can’t find it?
ATyT is your ideal partner. We offer solutions that are fully tailored to our customers’ needs. We have a range of slitting machines capable of cutting any type of material. Cutting adhesive rolls with absolute precision is one of our hallmarks: we can customise the product to any width our customers require, starting from 2 mm.
We have a range of single- and double-spindle automatic cutting machines, which enable us to optimise the time taken for both material preparation and loading onto the lathe, as well as the cutting process itself.
OUR MACHINERY
SINGLE-AXIS AUTOMATIC PRECISION CUTTING MACHINE
Due to the high demand for our adhesive solutions, we had to increase the number of machines used for cutting adhesive tapes in 2017.
The main purpose of this machine is to provide us with additional support when cutting materials such as BOPP, PVC, PE, paper, fabrics, PET, foam, non-woven fabric, etc., whilst maintaining the high quality standards for which we are known, thereby ensuring clean and precise cuts on every product we supply.
HIGH-PRECISION SINGLE-AXIS AUTOMATIC CUTTING MACHINE
Having been in our factory for over 10 years, this single-spindle automatic precision lathe is the jewel in ATyT’s crown.
With an indexing tolerance of +/- 0.1 mm, the machine can accommodate mandrels of different diameters and adjust the cutting angles at the point where the blade enters the material, during the cut, and in the final moments before reaching the tube.
This type of machine enables high-precision cuts from 3 mm, making it the key factor in our ability to meet our customers’ most demanding requirements.
AUTOMATIC DOUBLE-AXIS PRECISION CUTTING MACHINE
Efficiency is key to ensuring we can process the large number of rolls processed daily at our facilities, whilst always meeting the delivery deadlines agreed with our customers.
For this reason, since 2014 we have had a dual-spindle automatic lathe, which enables us to manufacture and supply our most popular products without any difficulty.
CAPACITY FOR TRANSFORMATION.
Our extensive and proven experience in cutting all types of technical adhesives enables us to cut materials such as:
- Paper
- Single-sided pressure-sensitive adhesive (PSA) solutions
- Double-sided PSA adhesive tapes
- Fabrics
- Butyls and bitumens
- Foams
- Polyolefins (PE, PP, PVC, PET, etc.)
- Stickers
We guarantee complete accuracy in the dimensions of our finished products and finishes of the highest quality.
ADHESIVE TAPE LAMINATES
When the standard adhesive solutions we supply do not meet our customers’ requirements, we can design bespoke solutions.
Our expertise in adhesives and our lamination processes enable us to bond any type of substrate the customer requires, using the adhesive that best meets the requirements of their application.
Do you have a challenging application where you’re struggling to secure a particular material? When the standard adhesive solutions we supply don’t meet the requirements our customers need, we can design bespoke solutions.
Lamination involves bonding several layers of different materials using pressure-sensitive double-sided tape. ATyT has a state-of-the-art laminating machine capable of laminating any type of substrate using the adhesive best suited to both the substrate material and the surface to which the product is to be applied.
Our sales consultants, who specialise in adhesive products, are available to work with your technical staff on-site to analyse the adhesive requirements of your processes, with a view to recommending the most suitable product for your specific application.
OUR MACHINERY
LAMINATOR
A laminating machine designed to coat flexible or foam materials by thermally applying transfer adhesives and PSAs to one or both sides.
With a maximum load width of up to 1,500 mm, our machine is the ideal partner for providing our customers with unique adhesive solutions tailored specifically to their needs.
CAPACITY FOR TRANSFORMATION
Our extensive and proven experience in rewinding processes for all types of technical adhesives enables us to rewind any type of adhesive solution up to a maximum width of 1500 mm.
We guarantee complete accuracy in the dimensions of our finished products and finishes of the highest quality.
REWINDED
At ATyT, we have high-performance rewinding machines. These enable us to supply any of our adhesive solutions in the length that best suits our customers’ production processes, as well as offering the option to customise the cores with their own branding.
We carry out thorough quality control to ensure that the footage we use is of guaranteed quality.
Are you looking for adhesive tape in a specific length to suit a particular application or to make it more efficient, but can’t find it?
Rewinding jumbo rolls using our rewinding machines is the ideal way to produce reels and rolls in the exact length you require.
Thanks to the wide range of functions and rewinding options offered by our machines, we are able to minimise raw material waste and achieve the highest quality.
OUR MACHINERY
DOUBLE-SHAFT WINDING MACHINE
Our twin-shaft slitting machine, featuring a revolver-style shaft change system, halves the time taken to process reels.
Whilst the operator removes the processed coils, the machine continues with the rewinding process, thereby producing the next coil; as a result, the downtime accounts for less than 5% of the total time taken to process the material.
REWINDER-CUTTER
This state-of-the-art rewinding and slitting machine enables us to seamlessly handle the two most common adhesive tape processing technologies simultaneously.
In this way, we are able to significantly reduce processing time for materials with a low surface hardness, whilst ensuring excellent performance of the strip throughout the entire manufacturing process, by carefully monitoring all the relevant parameters.
SINGLE-SHAFT WINDING MACHINE
As it was the first machine to arrive at our premises, we continue to use it regularly for specific processing tasks that require the rapid lamination of materials, with an adjustable pressure roller and without the need to apply heat during the process.
As this machine offers a much higher rewinding speed than our laminator, these processes are optimised when using it.
DIE-CUT
Bespoke adhesive solutions using precision die-cutting
At ATyT, we specialise in die-cutting technical adhesive tapes, offering bespoke solutions tailored to every industrial application.
With over 25 years’ experience in the sector, we combine advanced cutting technology with in-depth knowledge of adhesive materials to ensure precise, clean and consistent results, even with complex shapes. We help maximise the efficiency of our clients’ production processes by eliminating the need to cut off excess adhesive tape.
What is die-cutting and why is it key to optimising your processes?
Die-cutting involves cutting adhesive tape into specific shapes or sizes using cutting tools (dies) or laser technology, producing pieces that are ready for immediate use.
This process enables:
- Saves time during assembly or application
- Greater precision and dimensional repeatability
- Reduction in waste and handling costs.
- Consistency in the final finish
- Easy to apply, thanks to formats available with or without a ‘finger lift’, in sheets, reels or die-cut rolls.
Ideal for sectors such as:
Air conditioning and renewable energy
PACKAGING
The changes in the packaging of adhesive tape rolls over recent years have marked yet another transformation in this process.
We have a range of machines that enable us to offer a wide variety of packaging options for our products.
From the delivery of bulk goods to the bundling or blister-packing of products, at ATyT we can supply manufactured goods in the form that best suits your needs.
With a range of machines at our disposal, we are able to offer a wide variety of packaging options for our products. We always ensure the roll is protected, whilst enhancing the product’s visual appeal through customised packaging.
As we pay meticulous attention to every detail of the product, you can always be sure that all our items are beautifully presented.
OUR MACHINERY
SHRINK-WRAPPING OF PRODUCTS
With fully automatic roll sealing and timed plastic sealing, this shrink-wrapping machine allows us to handle products of all sizes and shapes extremely easily and quickly.
With a system of photocells installed along the entire length of the automatic shrink-wrapping line, our operators are able to add features such as custom labels, inserts, etc., thereby increasing the range of options available for customising product packaging.
PRODUCT WRAPPING
With an automated production line over 10 metres long, this machine has become ATyT’s benchmark for product packaging, shaping both the present and future of the company in terms of customising our product packaging.
With the ability to wrap the rolls produced either anonymously or with customised branding, and by offering a service that automatically inserts an advertising card at the top of each roll, ATyT stands out from its competitors by providing a service that is unique in our country and available to very few worldwide.
PRODUCT PACKAGING
Mainly used for packaging items with an external diameter of no more than 90 mm, this automatic packaging machine allows us to easily and simply protect the processed materials in our facilities from dirt and prevent them from sticking together.
What’s more, it has the unique feature of including a cardboard insert bearing the brand of our customers’ choice on the top.
PRODUCT BAGGING
Our automatic heat-shrink bagging machine, which features side sealing of excess plastic and automatic cutting, is equipped with photoelectric sensors that optimise the cutting and sealing times for our products, whilst also offering the flexibility to accommodate a wide range of shapes and sizes.
Packaging our products in plain bags or printed plastic bags will help strengthen your brand image, as well as giving your customers the impression that they are receiving high-quality products
CAPACITY FOR TRANSFORMATION.
Among the wide range of packaging options we offer, the following stand out:
- Product shrink-wrapping.
- Shrink-wrapped with individual cardboard packaging and a customer label on top.
- Shrink-wrapped on a tray.
- Accordion-style layout.
- Anonymous product packaging.
- Anonymous wrapping with a personalised cardboard label on top.
- Wrapped in customised packaging.
- Customised wrapping with printed cardboard on top.
- Individual packaging of products.
- Printed packaging for products.
- Product packaging.
- Product listing.
PLASTIC WITH TAPE
Plastic sheeting with tape is the go-to product for masking a vehicle in the workshop or for masking tasks involved in home renovation.
The protective properties offered by plastic film, thanks to its static charge, are combined with the adhesion provided by paper tape, resulting in a versatile product suitable for a wide range of applications.
WEATHER STRIP
Providing a highly effective seal that prevents paint from getting inside the vehicle during repainting, cylindrical strips of polyurethane foam (on a PET backing) and a rubber adhesive are used to seal the interiors of doors and bonnets.
ATyT is one of the few companies worldwide that continues to innovate in this product category, with the aim of continuing to meet and support our customers’ needs in any task related to surface masking and protection.
SPOOLING DE ROLLOS
Spooling of adhesive tape rolls
With over 25 years’ experience in the processing and handling of technical adhesive tapes, we offer a high-precision spooling service tailored to each customer’s needs.
Spooling, also known as long-roll or multi-layer rewinding, optimises production processes by supplying tape in a continuous format, without joins, and with greater efficiency in terms of consumption and application. During this process, the tape passes through a series of rollers that ensure the adhesive is applied evenly, and is then rewound onto smaller rolls, ready for use and distribution.
Particular attention must be paid to factors such as the maximum outer diameter and the maximum overall width of the roll on the spool to ensure the product can be fed correctly into the machine. That is why, at ATyT, we offer expert advice and can produce this type of format for the product you require.
How we perform spooling at ATyT
Our process combines state-of-the-art rewinding technology with visual and dimensional checks at every stage.
We work with:
- Automatic rewinding machines with tension control and electronic guidance.
- Continuous measurement of thickness and alignment, ensuring uniformity throughout the roll.
- Control of adhesion and thermal stability, to ensure that the adhesive’s properties remain intact.
- Spools are available in various cores, lengths and formats, depending on the end use.
- Custom packaging and labelling, with full traceability.
Why choose us as your spooling partner?
Our experience in the adhesive tape sector has enabled us to understand the requirements of each industrial process.
We don’t just rewind—we optimise your product so it performs better and more efficiently.
From choosing the right adhesive to the final format, our technical team is on hand to advise you on how to maximise the efficiency and reliability of your applications.
Do you need custom spooling for your process?
Get in touch with our technical team and request a sample or a personalised quote.
QUALITY GUARANTEE
Highest precision
We offer tapes with guaranteed length to ensure maximum precision in every project, providing the confidence and reliability you need in every application.
25 years of experience
Our 25 years of industry experience enable us to provide expert guidance and specialized service in high-performance technical adhesive products.
The pursuit of excellence
Our commitment to excellence drives us to work closely with our suppliers and rely on their certified laboratories to obtain the necessary approvals for each specific application.
FAQ – CONVERTING AND TRANSFORMATION
We provide slitting, rewinding, laminating, die-cutting and spooling of adhesive tapes, tailoring formats, widths and lengths to meet each customer’s specific requirements.
It allows you to precisely adapt the product format to your specific application, reducing waste, improving productivity and optimizing integration into automated production lines.
Yes, we accept CAD drawings or physical samples for subsequent quotation.
What cutting accuracy and tolerances can you guarantee?
We work with tolerances of ±0.1 mm, ensuring clean finishes and consistent dimensions in every batch thanks to our high-precision calibrated machinery. We guarantee tapes with exact, certified length, delivering meticulous quality and reliability in every production run.
Can you work with materials provided by the client?
Yes, we process both our own materials and those supplied by the customer, strictly following all technical specifications and ensuring full traceability of the converted material.
What are the delivery times for customised converting work?
Lead times are generally between 3 and 7 business days, depending on volume and cutting complexity. We guarantee fast turnaround without compromising the quality of the finished adhesive product.
Can you manufacture specific formats for integration into automatic machinery?
Yes, we customize coils, rolls and die-cut solutions. We supply products ready for automatic applicators, with cores and diameters adapted to each specific system.
Is quality control carried out during the converting processes?
Yes, every batch undergoes dimensional checks, adhesion tests and visual inspections before shipment, ensuring maximum production consistency. All processes are backed by our ISO 9001–certified quality management system.
How do you protect the adhesive?
We use calibrated equipment that prevents overheating and ensures the adhesive maintains its optimal performance.
What technical limits do you have?
We adapt rolls, diameters and cores to each production line’s specific requirements.
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